1. Operation of the dead-weight standard. Items 1)-4) pertain
to calibration of the 1501 pressure transducer that is used as a transfer
standard to calibrate the transducers in the aircraft. The calibration
of the transfer standard is performed by comparison to a Bell and Howell
dead-weight standard, for which the manufacturer claims a 3-
inaccuracy limit of 0.015% of full scale. This leads to an error in the
calibration of the 1501 transducer of 0.1 mb. Because the transfer standard
is then used to calibrate the transducers used in the aircraft, any inaccuracy
in the calibration of the transfer standard acts as a bias when the airborne
sensors are calibrated, so only a bias limit is shown in Table 1a for item
1. The dead-weight standard is recertified every five years by the Bureau
of Naval Weapons, and the history of these recertifications supports this
estimate of the bias limit. Other factors affecting the bias include the
correction for gravity at the calibration site, variation in temperature
of the unit, etc., but these corrections are minor in comparison to the
above major source of bias.
2. Calibration of the dead-weight standard. The dead-weight
sensor may be read with a resolution of 0.01 mb. Such a resolution contributes
insignificantly to the precision of the measurement of pressure, or to
the bias in the calibration of the transfer standard. 3. Repeatability
of the 1501 transfer standard. The transfer standard used is a Rosemount
1501MD2/1501C01 pressure transducer. Its stated inaccuracy limit includes
effects of non-linearity, hysteresis, temperature variations, calibration
at Rosemount, and variability in the response of the transducer. Rosemount
quotes a 3-
static error limit of 0.026% of full scale (or a 2-
limit of about 0.2 mb) for this transducer. However, the temperature range
for this specification is -55 to +71
C,
and other ranges of conditions are much broader than used in the laboratory
calibration, so we expect the unit to perform better in the limited range
used (about 15-25
C).
Furthermore, most of the above effects enter when the unit is used to calibrate
the airborne transducers, and will be included below. The additional contribution
applicable to the calibration of the transfer standard is only the repeatability
of that transducer. We have therefore used half of the static error limit,
or 0.1 mb, in the table.14.1
4. Height uncertainty in 1501 calibration. The uncertainty introduced by differences in height of the pressure sensors is negligible because both units are located next to each other at the same elevation.
5. Inaccuracy of 1501 transfer standard. The remaining entries
in Table 1a apply to the calibration of the transducers in the aircraft
by comparison to the transfer standard. The dynamic inaccuracy of the transfer
standard indicates the limit expected for the errors caused by vibration,
acceleration, overpressure, or power supply variation. In the calibration
laboratory, conditions are such that the unit is not subjected to vibrations
or accelerations, and the pressure and temperature are stable, so we have
used 50% of the manufacturer's limit for this error contribution. This
is probably an overestimate because accelerations and vibration are the
main source of dynamic inaccuracy, but some contribution is included for
possible sensitivity to power supply variations. The contributions have
been divided between random errors and bias because there are aspects of
each in the variations in power supply voltage. 6. Stability of the
1501 transfer standard. The stability of the transfer standard is specified
as 0.025% of full scale per year. As the unit is recalibrated at least
each six months, the associated bias limit is estimated to be about 0.1
mb. The calibration history of the transfer standard supports this limit.
7. Resolution of the 1501 transfer standard. The transfer standard
produces a digital output with a resolution of 0.03 mb. The 2-
precision associated with such digitization is about 0.02 mb, as argued
under item 3). When the transfer standard is used to calibrate the airborne
transducers, this digitization again introduces a bias. 8. Leaks
in the lines during calibration. Careful checks for line leaks are performed
during calibration by checking the ability of the system to maintain a
constant pressure for a period of about 10 min, so the effect of leaks
is either negligible or is corrected before the calibration is continued.
The table entry is an indicator of this possible source of error, which
we believe has been removed. 9. Height uncertainty during calibration.
During calibration of the aircraft sensor, the aircraft and the laboratory
are separated horizontally by about 100 ft and vertically by less than
3 ft. A 3 ft separation would cause a difference of about 0.1 mb in the
pressure sensed by the two units. A correction is applied, reducing the
bias limit to about 0.04 mb representing uncertainty in the height difference
and in the temperature in the pressure lines (affecting the static pressure
gradient). 10. Curve fit inaccuracy. The resulting calibration is
represented by a quadratic expression relating the measured voltage to
the pressure. This quadratic expression is fitted to the calibration data
points, and this overconstrained fit shows that the pressure can be represented
by the quadratic expression over the total pressure range of the transducer
to a (root-mean-square) inaccuracy of less than 0.05 mb. A bias limit for
the fit is therefore 0.1 mb. 11. Airborne data system digitization.
This and the next three items apply only to pW, the pressure
measured by the 1201 transducer attached to the wing pitot-static ports.
The calibration of this sensor is performed by recording the output from
the aircraft pressure transducer through the aircraft data system. A separate
analysis of this system (documented in the hardware manual, Walther et
al. 19xx), led to estimated uncertainties for the data system of 0.0024%
(bias) and 0.011% (precision). When converted to pressure for a 0-1050
mb transducer, these limits lead to the values in the table.
12. Static inaccuracy, hysteresis, 1201 transducer. The specification for the hysteresis of the 1201 transducer is 0.02%, so the bias limit used is 0.21 mb. This enters as a bias because the pressure change during calibration is always in the same direction; this term might be minimized by different procedures.14.2
13. Static inaccuracy, repeatability, 1201 transducer. The repeatability
of the 1201 transducer affects the validity of the calibration, and is
assumed to be a random error. The manufacturer's specification (3-
)
is 0.02%, so we estimate 2S=0.14 mb. 14. Static inaccuracy, voltage
variations, 1201 transducer. The calibration is performed with the unit
installed in the aircraft, so the performance of the 1201 transducer is
dependent on the stability of the aircraft power supply at 28 VDC.
This voltage may vary by
1V,
or
4%.
The transducer is specified as stable to 0.002% for 1% changes in supply
voltage, so the associated error is 0.08 mb. We interpret the
1V
variation as a 2-
limit, and so use 0.08 mb as a corresponding limit. This is listed as a
random variation in the sense that repeated calibrations would be subject
to different voltages, but could appear as a bias if the voltage used during
calibration systematically differs from that in flight.
15. Repeatability of the transfer standard. This and the next
entry apply to the measurement pF, measured by the Rosemount
Model 1501 transducer connected to the static ports located on the fuselage.
There is no entry for digitization by the airborne data system, because
the transducer itself produces a digital output. As discussed under item
3), repeatability of the pF pressure transducer contributes
to the uncertainty in the calibration of the pressure tranducer, and as
before [cf. item 3)] we have used 50% of the specification because of the
favorable conditions that apply during the calibration. 16. Dynamic
inaccuracy of the 1501 transducer. As in item 5), only 50% of the specified
uncertainty attributable to dynamic inaccuracy of the 1501 transducer is
included in the table, because the primary source of this inaccuracy, vibration
and acceleration, is negligible during the calibrations. However, the calibrations
are performed while the airborne transducer is installed in the aircraft,
and so are subject to voltage variations that contribute to the specified
dynamic inaccuracy. The specified range of input voltages is
4
V, and this is much more variation than occurs during ground calibrations,
so reduction of the specified tolerance should be justified. This estimate
is probably still too high; dynamic inaccuracy most likely introduces a
negligible contribution to the uncertainty during calibration.
17. Net calibration error, 1201 transducer. The calibration as described in Table 1a leads to a net bias error for the 1201 transducer (obtained by adding the bias uncertainties in quadrature) of 0.30 mb and a net precision of 0.19 mb. When the calibration is used to interpret measurements from the pressure transducers, however, both these errors introduce biases, so they have been summed in quadrature and a net bias error of 0.36 mb is used to characterize the inaccuracy of the calibrations.
18. Dependence oof 1201 transducer on temperature. The specified
temperature range for the transducer is -55 to +75
C.
Over this range, Rosemount has specified the inaccuracy as 0.3% (3-
limit), and it appears that the temperature dependence is the dominant
contributor to this uncertainty estimate. However, our normal operation
spans only part of the specified temperature range; normal flight conditions
vary over about
C
or only about half of the specified temperature range. We have therefore
reduced the estimated inaccuracy by 50% (which should be conservative because
the extreme inaccuracy probably occurs at the extreme limits of the temperature
range). This is listed as a bias because the inaccuracy is probably a consistent
function of temperature and could not be reduced by repeated measurements
if the temperature remained the same.
19. Dependence of 1201 transducer on temperature change. The conditions
under which the primary uncertainty analysis presented here is valid require
straight-and-level flight. Some entries in the table, however, include
estimates for other conditions; they are marked with the symbol ``
.''
In the case of descents, the temperature change causes significant errors
in the output of the 1201 transducer. This has been studied in a temperature
chamber, where it was found that errors of 3 mb could be produced by temperature
changes of about 2
C/min,
such as would be encountered in a 1000 ft/min descent. Typical temperature
changes encountered during level flight are usually only 0.2
C/min
or less, and because of thermal lags and variable atmospheric structures
will at least partially have the character of random errors. We have therefore
used an error estimate of 0.2 mb for the random and also the bias error
associated with temperature changes of the transducer, for level flight,
but have used a bias limit of 3.0 mb for 1000 ft/min descents or climbs.14.3
20. Dynamic inaccuracy, vibration. Rosemount estimates that the effect of acceleration on the 1201 transducer is 0.02% for a 1-g (9.8 m s-2) acceleration. Studies of the accelerations which aircraft experience show that 1-g accelerations are rare and are confined to the vertical. We have aligned the 1201 transducer along the longitudinal axis of the aircraft where accelerations are normally <0.1 g, and we treat the resulting error as a random error because the horizontal accelerations are not expected to be correlated with pressure in a consistent way. We use 2S=(0.02%/g)x0.1gx1050 mb = 0.2 mb.
21. Dynamic inaccuracy, noise. When held at a constant pressure,
the noise output from the 1201 transducer is about 5 mV peak-to-peak for
frequencies less than 1000 Hz. If this is interpreted as corresponding
to a standard deviation of
1.8
mV, the 2-
error limit would be (3.6 mV/(10 V)=3.6x10-2% or 0.36 mb. However,
the output of the transducer is filtered by a Butterworth four-pole analog
filter with a cut-off frequency that is usually 1 Hz, so this filtering
should reduce the noise to negligible levels. Our experience during calibrations
is that the signal remains constant within the digitization resolution
of the data system, and plots of the variance spectra from measurements
in flight show no sign of a contribution from noise. The quantization noise
from the data system is 0.04 mb, and the above evidence indicates that
the noise from the transducer is less than this, so we have included a
random-error contribution of 0.04 mb to represent an upper limit to the
noise produced by the transducer.
22. Line leaks. The lines connecting the pressure transducer to the static ports on the pitot-static tube are checked for leaks via a static pressure check as described under item 8). This item is included in the table as an indication of this potential source of error, but the contribution should normally be negligible.
23. Time lag. The response time of the 1201 transducer is about 15 ms. The pressure at the flight altitude might change at the rate of about 0.5 mb/s, but seldom changes faster than this, so the measurement might lag by 0.5x15x10-3 mb or <0.01 mb. This is negligible in comparison to other tabulated errors. Another time lag is introduced by the line connecting the pressure transducer and the static ports, but this line is only about 1 m long and the expected time delay from such a line is only a few milliseconds (Brown et al. 1983), so this contribution is similarly negligible.
24. Airborne data system. The effects of the airborne data system entered the calibration as discussed under item 11), but they enter again during the measurement phase. Including this contribution twice is conservative, because some portion of the errors will be similar from calibration to measurement phase and will therefore cancel. However, the uncertainty contributions are slightly different in the measurement phase because the digitization error no longer contributes to the bias during the measurement phase. Justification for these entries is provided under item 11).
25. Aerodynamic effects. As the aircraft yaw, pitch, and roll change, there are influences on the static pressure sensed by the (wing-mounted) static source. These have been estimated from maneuvers flown with a trailing cone. One effect, that of roll, can be corrected: the sensed pressure will change with the altitude of the sensor relative to the fuselage of the aircraft, according to:
| |
(14.1) |
where
is the air density, g is the acceleration due to gravity, W is the full
wingspan of the aircraft, and
is the roll angle (taken positive for the right wing down). For roll angles
of
5,
this gives a 2-
limit of 0.07 mb; however, a correction for this effect can be applied
to the measurements, and that correction leaves a negligible residual error.
Maneuvers in which the yaw angle (
)
varied showed a variation in measured pressure of (dp/d
)=0.1
mb/; as the yaw variation is typically less than 0.5, the estimated contribution
is 2
=0.1
mb under moderately turbulent conditions (such that the root-mean-square
lateral wind speed relative to the aircraft is about 1 m/s). A similar
contribution is included for vertical wind fluctuations that cause changes
in the angle-of-attack. The bias estimate of 0.2 mb corresponds to the
error expected from an angle of attack (or yaw) systematically different
from zero, and arises because the normal angle of attack of the King Air
is about 2. [check on this: orientation of tubel vs ac axis?]
26. Static defect. A trailing-cone calibration is used to determine the static defect caused by aerodynamic effects of the aircraft in flight. For pW, these effects might arise from distortion of the airflow in the vicinity of the wing-tip and associated effects on the static pressure there. Tests of the static defect are discussed in Appendix A; these indicate that the tolerance associated with the static defect is consistent with that estimated in the preceding item, so no additional contribution is included here.
27. Truncation during data processing. All calculations are performed on computers using at least 32-bit (and in most cases 60-bit) floating point words, so the effects of truncation during calculation are negligible in comparison to the effects of the initial 14-bit digitization by the airborne data system.
28. Calibration uncertainty, 1501 transducer. The calibration as described in Table 1a leads to a net bias error for the 1501 transducer (obtained by adding the bias uncertainties in quadrature) of 0.24 mb, and a precision limit of 0.07 mb. When the calibration is used to interpret measurements from the pressure transducers, however, both these errors introduce biases, so they have been summed in quadrature and a net bias error of 0.25 mb is used to characterize the inaccuracy of the calibrations.
29. Digitization noise. The digitization error introduced by the digital transducer affects the measurement in the same was as it affects the calibration, as discussed earlier in items 7) and 15).
30. Static inaccuracy. Rosemount quotes a static error limit of
0.026% of full scale, or about 0.3 mb, for this transducer. However, this
is a 3-
limit,
and includes the effects of calibration which we have treated separately.
Contributions from linearity, hysteresis, and temperature dependence of
the transducer response enter this error limit. In our application, non-linearity
is represented (at least partially) by the non-linear fits to the calibration
data, so effects of non-linearity should be minimized. Also, the transducer
is installed in the cabin where the temperature remains about 20
C
10
C,
and so varies over a much smaller range than the specified operating range
of -55 to +71
C.
It therefore seems reasonable to reduce this error contribution to about
50% of the quoted value.14.4
31. Dynamic inaccuracy, acceleration and vibration. The most important contributor to dynamic inaccuracy is vibration and acceleration. The sensor is specified to provide the quoted accuracy when operating under 10 g varying accelerations and 6 g continuous accelerations. These limits are more than twice the accelerations that the research aircraft are designed to withstand, and accelerations exceeding 1 g are seldom experienced, so use of this error limit to characterize the dynamic inaccuracy should be conservative. (The specifications do not separate this effect from others including power supply variation, but those are negligible contributors in comparison to this major source of error.) The contribution is listed as a random error because sustained accelerations are seldom experienced; instead, varying accelerations and vibrations are more common, and they are probably randomly associated with pressure and so have the character of a random error.
32. Dynamic inaccuracy, voltage variations. The contributions
of variations in the power supply (in this case, the primary aircraft 28
V supply) are usually within the range of
1
V, while the instrument is specified to meet error tolerances for voltage
variations of
4
V, so we assume that the error contribution from this source is negligible.
In any case, it is included in the estimate for the preceding errors because
that estimate is actually the total dynamic error, including the effect
of variations in the voltage of the power supply.
33. Long-term stability. The long-term stability of the transducer is specified as 0.025%/y, or about 0.27 mb/y. However, the transducers are recalibrated before and after each project, or typically within 1 mo of any research use, so this tolerance has been reduced to about 10% of the quoted value or 0.03 mb. The periodic calibrations themselves have an uncertainty substantially larger than this, so this low tolerance cannot be documented, but calibrating the sensors so close to any use should reduce the effects of drift to negligible levels.
34. Response time. The quoted response time for the pressure sensor
is 75 ms to indicate a 63% response to a step change. Under normal conditions,
the pressure at the flight level seldom changes faster than 0.5 mb/s, so
the measurement might lag by as much as 0.075x0.5
0.04
mb.14.5
An additional lag is introduced because the pressure lines are up to 5
m long, and so can introduce a time lag of about 20 ms. The combined effects
of these two sources are that an error of about 0.05 mb might result. During
rapid climbs or descents (of up to 2000 ft/min or about 10 m/s), an error
of about 0.1 mb could occur. This is listed in the tables as a bias because
it would normally always be in the direction of a lag in measured pressure
behind the correct pressure.
35. Line leaks. The lines connecting the pressure transducer to the static ports on the fuselage are checked for leaks via a static pressure check as described under item 8). This item is included in the table as an indication of this potential source of error, but the contribution should normally be negligible.
36. Static defect. A trailing-cone calibration is used to determine the static defect caused by aerodynamic effects of the aircraft in flight. For pF, these effects can arise because the static pressure at the locations of the pressure ports on the fuselage might differ, for some flight conditions, from the true static pressure. This source of error is discussed in detail in Appendix A, where justification for the tabulated numbers is presented. See also item 38) below, representing the effects of uncertainties in the parameters needed to make the correction for this effect.
37. Truncation during data processing. All calculations are performed on computers using at least 32-bit (and in most cases 60-bit) floating point words, so the effects of truncation during calculation are negligible in comparison to the effects of the initial 14-bit digitization by the airborne data system.
38. Effects of airspeed and angle of attack. The correction for the static defect is dependent on the Mach number and the angle of attack:
| |
(14.2) |
where
p
is the pressure correction, M is the Mach number, and
is the angle of attack. Typical values for the coefficients are d1=-3.33
mb, d2=3.94 mb, and d3=0.225mb/. Airspeed
is generally measured with an inaccuracy of about 0.5 m/s, so the uncertainty
in M is typically 0.0015. Similarly,
is determined with an inaccuracy of less than 0.1. These uncertainties
lead to respective uncertainties in
p
of 0.006 mb and 0.02 mb, so uncertainties in M and
introduce negligible uncertainties in the results.
For straight-and-level flight, the estimated uncertainty limits for the pressures pW and pF are about 1.1 and 2.1 mb, respectively, as listed in Table 1d. During rapid climbs or descents, the uncertainty in pW increases to about 3.2 mb. The uncertainty in pW is dominated by the biases that arise from temperature variations, while the largest contribution to uncertainty in pF arises from uncertainty in the correction for the static defect. Improvements in both sensors might be made; e.g., the transducer for pW could be maintained at constant temperature, and further study of the static defect (or perhaps use of a different sensing port exhibiting a smaller static defect) could reduce the uncertainty in pF.
Despite the smaller uncertainty associated with pW, pF is usually used for calculations such as true airspeed because there is a substantial lateral offset between the sensors for pW (on the wing tip) and those for wind gusts (on the nose of the aircraft). It has not been determined how different these measurements are, however, or if there are pressure variations large enough to necessitate use of pF instead of pW for this reason.
These estimates apply when the aircraft is in relatively steady flight, not in sharp turns or rapid climbs and descents. It is thought that these estimates should apply when the wind variance (at scales to which the aircraft does not respond, or typically <300 m in the vertical wind and <2000 m in the horizontal wind) is <1 m2s-2.